CLOSED LOOP MONORAIL SHOT BLASTING MACHINE

Posted in SPECIAL EQUIPMENT

CLOSED LOOP MONORAIL SHOT BLASTING MACHINE is a standard spinner hanger monorail machine but with a blow off zone and job manipulator.

The machine can be configured with 2 wheels or more depending upon the job profile and size. The machine provides the advantage of both blasting and dust blow off simultaneously.

The hanger are mounted at a fixed pitch onto the caterpillar drive chain. During the job movement cycle a freshly loaded hanger enters the blasting chamber while the component which has already been blasted enters the blow off chamber. In the blow off chamber the air knife blows air at high velocity which in turns cleans the components of any residual media or dust. On the loading area of the machine there is a hydraulic loader which is used by the operator for loading heavy components onto the hanger. Same setup is at the unloading area where the operator unloads the components using a manipulator.

APPLICATION: Shot Blasting, Cleaning, Corrosion Removal, Rust & Heat Scale Removal, Surface Texturing, Paint Preparation

MACHINE GENERAL SPECS

  • ENVELOPE SIZE (max) – Ø800mm X 1100mm  Ø1000mm X 1200mm  Ø1000mm X 2100mm
  • MAXIMUM HANGER WEIGHT – Max 300 Kgs max 500 Kgs  max 1000 Kgs
  • NO. OF HANGERS – 4 MIN
  • DELIVERY – 12 WEEKS +

KEY ADVANTAGES

  • HIGHLY FLEXIBLE IN SHOT BLASTING DIFFERENT COMPONENTS
  • LOADING AND UNLOADING CAN BE DONE CONTINEOUSLY WHILE THE SHOT BLASTING PROCESS IS ON.
  • SELF CONTAINED MACHINE
  • HIGH PROCESS REPEATABILITY
  • ENERGY SAVING MODE

FEATURES

  • PRODUCT ROTATIONAL SPEED
  • FULL PLC CONTROL
  • INCHING MODE FOR CONVEYOR
  • CONVEYOR SPEED CONTROL

OPTIONAL FEATURES

  • PILZ SAFETY RELAY
  • TEMPERATURE SENSOR WITH FIRE DOSING FACILITY
  • INDIGENOUSLY DEVELOPED MEDIA FLOW CONTROLLER
  • CONTROL OF BLASTING WHEEL RPM
  • MACHINE CAN BE MADE PITLESS AS WELL AS PITLESS TYPE

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